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DIAMOND DECKING™
Installation Guide
Congratulations on purchasing the finest quality exterior decking.
This guide will explain essential woodworking strategies employed
by experienced Diamond Decking installers. Proper use and care of
this product will help ensure a long and attractive service life.
HANDLING:
Transport Diamond Decking in a secured bundle or crate. Do not open
bundles until ready to air dry or install the product. Protect exposed
milled surfaces with scrap wood or crating whenever handling with
a mechanical lift.
STORAGE:
Store Diamond Decking in a cool dry place, out of direct sunlight,
dust and rain. If stored over open ground, leave sufficient circulation
space under the bundle to counter the effects of condensation.
CONDITIONING:
Prior to use, air-dry Diamond Decking to local moisture levels,
this will result in a more attractive and stable project. Consult
with your local Diamond Decking™ dealer for proper air drying procedures.
Deck Board Span Table
Building
regulations vary, consult local building and safety codes. |
| ¾" x 3-1/2" |
16" oc span |
| ¾" x 5-1/2" |
24" oc span |
| 1" x 3-1/2" |
16-24" oc span |
| 1" x 5-1/2" |
24" oc span |
| 1-1/2" x 3-1/2" |
24" oc span |
| 1-1/2" x 5-1/2" |
36" oc span |
DESIGN: All
deck surfaces must be designed with a slight grade sufficient to
produce run off.
All projects
should be designed with sufficient space between the project and
ground to permit continuous circulation of fresh air; this is critical
for long term dimensional stability. Diamond Decking is not
warranted for use in ground contact or submersed applications.
INSTALLATION:
Both high-speed steel and cobalt drill bits may be used effectively
with Diamond Decking. Carbide tipped saw blades and router bits
are recommended for cleaner cuts and extended life. When milling
Diamond Decking™, use slower feed rates and maintain sharp cutting
surfaces.
Apply a clear
end sealant, such as Anchorseal®, to board ends as they are trimmed,
cross cut, or milled. Apply end seal neatly, as end seal will prevent
penetration of oil based finishes. Do not wait to seal fresh cut
ends, as end grain damage may begin immediately.
Do not straighten
crooked boards by screwing them into position. Odds are that the
force required will snap the fastener. First, position the board
with a lever, clamp or Bow Wrench™, then securely fasten it in place.
Sub-decking (structural) elements must be properly treated, straight
and stable.
Deck boards
may be installed directly abutting one another, however, after seasoning,
proper installation requires a minimum gap of 1/16" between all
deck boards. This increases air circulation and provides an exit
for rain and melting snow.
ACCLIMATIZATION
(seasoning): After acclimating, the average shrinkage values of
deck boards are contained in the following table. Shrinkage rates
shown are per board and measured across the width of the board.
| Deck
Board Shrinkage Table |
1/16"
shrinkage for 4" Wide Boards
1/ 8" shrinkage for 6" Wide Boards |
FASTENERS:
Stainless steel fasteners are highly recommended due to their resistance
to corrosion and staining. WARNING: Galvanized fasteners may
discolor Diamond Decking™ with time and exposure. Regardless
of which fastener you choose, the diameter of its pilot hole must
approximate the diameter of the fastener in order to prevent splitting
the wood, bending nails or breaking screws.
SCREWS:
The most effective method for fastening Diamond Decking™. Three
methods for fastening with screws:
- Standard
screws: It is necessary to pre-drill both the pilot hole and countersink.
- Trim head
screws: The smaller size of the Trim head permits countersinking
the screw without having to pre-drill the countersink portion
of the hole. Note: Due to variations in screw design, the proper
diameters of pilot holes will vary.
- Self tapping
or other type screws: (See manufacturer for details)
PNEUMATIC
FINISH NAILS (Stainless Steel)
The T shape finish nails associated with pneumatic nailers have
been used successfully with 1" x 4" and 1" x 6" nominal size decking.
These smooth nails should be driven inward or "toe-nailed" towards
the board’s center at a 15-degree angle. Installers using this "toe
nail" method have discovered that construction adhesive helps prevent
deck board "creep" and squeak". Finally, to prevent splitting, always
pre-drill pilot holes when nailing near the end of a board.
ALTERNATIVE
FASTENING SYSTEMS: (See your Diamond Decking™ dealer for details)
EB TY™
Deck Master ®
Shadoe® Track
ADHESIVES:
(See your Diamond Decking™ dealer for details)
PL Premium®
Franklin Titebond® II
Liquid Nails®
West System
FINISH OPTIONS:
(See your Diamond Decking™ dealer for details)
Natural Aging
Keep the deck clean, and allow the product to silver naturally.
(Optional: An immediate application of Seasonite® new wood treatment
may facilitate the seasoning process)
Penetrating Oil
Immediately upon installation, apply penetrating oil with effective
UV blockers. There are a variety of brands from which you may select.
MAINTENANCE:
Natural Aging
Diamond Decking installations in dry or coastal locations develop
a brilliant sheen as these environments naturally inhibit discoloring
fungal growth. Keeping inland projects free of debris, sap, spores
and mildew will also result in a rich silver patina.
Penetrating Oil
Refer to manufacturer guidelines
Restoration:
Power wash or sand until the gray surface film is removed and the
original color revealed. Apply your choice of penetrating oil with
effective UV blocking agents.
Techniques
and products shown are meant to assist the designer, builder and
specifier with a basic understanding of Diamond Decking™, it’s installation
and the use of optional ancillary products. Diamond Hardwoods Inc.
assumes no liability for, and makes no claim to, the suitability
of any ancillary product other than reporting its history of usage.
It is the sole responsibility of the owner or installer to adequately
test for product suitability. Contact your local Diamond Decking™
dealer for details on products described in this guide. © 1999 Diamond
Hardwoods, Inc.
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